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Industrial plate shears are available in a variety of types, and each is engineered for improved cutting accuracy based on different thicknesses. The following are the commonly used types of 16 mm plate shears, taking into consideration the frequency of cutting and material type.
A hydraulic shear is operated by pressurized fluid that generates the required cutting force. Hydraulic plate shears are suitable for high-efficacy production where they can deliver smooth cuts on thicker plates. They are well suited to 16-mm plates due to their strength and ability to handle larger dimensions.
Mechanical shears use energy stored in a flywheel to perform the shearing operation. These shears are ideal for lighter cutting jobs. A mechanical shear can be effective for cutting 16-mm plates, although it is best suited for lighter cuts.
Named after the guillotine's cutting action, the guillotine shear provides a straight cut along the length of the blade. This shear is preferable when dealing with larger sheets and plates. The guillotine-style blade's design reduces distortion and accommodates 16-mm thickness, making this type of shear ideal for metal fabricators dealing with larger plate stocks.
Numerically controlled plate shears provide additional flexibility in cutting shapes and dimensions. These machines allow complex operations with fewer errors. If 16-mm plates require large, precise parts, NC shears cut down on fabricating time and increase accuracy compared with manual shears.
Heavy duty shears that can handle the 16-mm plate thickness are applied in industries where large metal sheets are commonly cut. Here are a few industries that frequently apply an industrial shear for practical production.
Aerospace engineering requires high-quality metals. Most parts are made from cut plates that meet stringent standards. Hydraulic shears smoothly cut thick steel plates that are lightweight and high strength, used to make part linings and fuselage.
Automakers use large amounts of thick metal plates to produce structural and body components. A 16-mm plate can be sheared into parts like reinforcements, chassis inner and outer panels using mechanical shears, which deliver fast production for limited work.
Boats and ships are constructed with thick metal plates that provide strength and buoyancy. Shears smoothly cut steel plates into hulls and structures typical in 16-mm thickness, which can be efficiently cut by hydraulic and guillotine shears for precision.
The power sector, including oil and gas & renewable energy plants, uses large, thick metal plates for pipelines, tanks and structures. Hydraulic shears can handle heavy cuts of 16 mm aluminium plate and stainless steel sheet, which impact shear quality and quantity in excavating critical resources.
Construction and mining equipment manufacturers require thick plates to produce booms, buckets, and blades. Mechanical shears are applied to cut 16-mm plates into these components for their effectiveness in high-rotation mechanical shears to produce subparts with optimum accuracy.
In a simplified way, key features of 16-mm shears and certain specifications one should pay attention to when looking for a plate shear to cut a 16-mm plate are as follows:
The shear machine is used for metal works; after unboxing, the user should read through the manual for parts identification and instructions. The hydraulic shears, especially the guillotine shear working mechanism, are complex compared to manual shears and require users to consult the user manual or hire a professional for installation. The key steps involve.
The user must undergo training because of the sharp blades and powerful hydraulics/motors, and safety measures such as guards, emergency buttons and stopping are important. Some steps involve.
Blade should be changed weekly; other components should be cleaned weekly and inspected monthly. Heavy shears should be sheared and stored in a cool, dry place to avoid decaying. Users should frequently examine some parts of the shear, such as the blade, for wear and tear. Some maintenance tips include.
Suitably chosen blades and shear types ensure effective cutting of 16-mm plates. For an industrial plate shear to be injury-free and last long, some quality and safety considerations are observed.
Quality blades. The shear should feature premium-quality blades made from carbon steel or alloy steel, ideally with heat-treated edges to cut thick plates.
Strong frame. The shear machine frame should be strong to handle shear forces without bending or distorting, commonly experienced when cutting thicker plates.
Shear angles. Blades with a lower shear-angle feature require less force to cut, and less effort is used when shearing thicker plates. A blade with a thicker tip is designed for straight cuts rather than angled cuts.
Regular checks. Internal workings of hydraulic shears are complex; manual shears are less complex, and locking systems are less complex. Users are advised to frequently check the level and quality of hydraulic fluids and fluids to prevent overheating and decreasing the cutting force. In case of contamination, the fluid is changed occasionally, and leaked parts are changed.
Electrical Issue. The electric shear motor must be rated high to handle cutting thicker metals. An overload > stop motor; users must closely monitor electrical cables for wear around moving parts and frequent electrical arches.
Roller conveyors and clamps hold plate flat and tight during cutting; measure and adjust them frequently to ensure even cuts. Users are advised to wear protective gear like gloves, safety glasses and ear muffs.
Emergency button: A user should know the location of the Emergency Stop button and other safety interlocks upon emergency or machine malfunction occurrence. When cutting metals with sharp edges like stainless steel, handling this cut metal requires gloves.
Postcut handling: After cutting, the cut edges are sharp and present cut fingers or hands risk; place caution where to place hands when lifting cut pieces. The shearing area should always be kept clean to minimize accident risks.
A1. Continuous bad smells, unusual sounds, smoking, and sudden motor stops are some signs the shear needs professional maintenance.
A2. Both have their own pros and cons, but Gu spring type safety shears have great cutting force, making it better than cutting blades for thick metals.
A3. Yes, using the right fluid is important for shear machine smooth operation and metal cutting. The resistance, viscosity rate and compressibility of fluids affect the cut.
A4. Blades must be changed or sharpened weekly based on usage.
