10 l mixing tank

10L mixing tank types

Mixing tanks are used to blend various products and are also referred to as mixing vessels or mixing dispensers. The combinations blended in these tanks may be dry or wet, and the ingredients might vary from food to chemicals. The 10L mixing tank comes in various styles, each with distinct features.

• Stainless steel: This is the most popular material as it offers strength and durability. Stainless steel mixing tanks can withstand extreme temperatures and are suitable for mixing hot liquids. They fulfill industry sanitary requirements because they can be cleaned thoroughly without retaining any residue.
• Polypropylene: This plastic variant is less durable than stainless steel but is more affordable. Polypropylene mixing tanks are suitable for low-temperature mixing and lighter products.
• Carbon steel: This is stronger than stainless steel, and while it is less durable, it is more affordable. Carbon steel is suitable for products that don't require high or low temperatures.
• Food-grade plastic: This is an affordable option for businesses that require smaller tank capacities. It is leak-proof, can be easily moved, and doesn't rust or corrode.

• Cone-bottom tanks: These mixing tanks have their outlet located at the bottom center. This feature is ideal for draining sediments or disposing of contents. Cone-bottom mixing tanks are also used for mixing and blending liquids.
• Cross-geometric tanks: Their geometry helps circulate fluids efficiently. They also mix liquids uniformly, which prevents people from getting stuck at the tank bottom. Cross-geometric mixing tanks can be cylindrical, oval, or spherical.
• Agitated tanks: These tanks have a mixer spread with blades that ensure uniform mixing. They have a motor that works to keep the liquid in a dynamic form. Agitated tanks are used in the chemical industry to prepare solutions, suspensions, and emulsions.
• Aerated tanks: They have an air blower that mixes up liquids. Aerated tanks are used in waste management to assist in liquid decomposition and enhance water quality.
• Open tanks: These tanks have no cover, which makes it easy to access the contents. They are suitable for mixing small water volumes, such as in cooling systems, effluent treatment facilities, and water treatment systems.
• Closed tanks: They have a cover and can withstand high pressure. Besides preventing evaporation, closed tanks also protect the contents from any external pollutants. They are commonly used in industries that involve storing oil and chemicals.

Specification and maintenance

Some specifications and maintenance requirements for a 10 l mixing tank are as follows.

• Capacity

  The 10 l mixing tank is designed to hold up to 10 liters of liquid. It provides a compact and space-efficient solution for mixing small volumes.

• Materials

  The mixing tank's construction materials ensure product compatibility and hygiene. For instance, stainless steel mixing tanks are made with food-grade stainless steel, which meets hygienic standards and resists corrosion. Conversely, plastic mixing tanks are made of high-density polyethylene (HDPE), which is not reactive or easy to clean.

• Mixing mechanisms

  Generally, mixing tanks have several types of mixing mechanisms, such as agitators, stirrers, and impellers. The choice of mechanism determines the flow pattern and efficiency.

• Power source

  In some cases, mixing tanks have a powered source that uses electricity or pneumatic power. The electricity mixes liquids with a direct-drive agitator or a gear motor. Conversely, a pneumatic power source is applicable in situations that require explosion-proof equipment.

• Sealing mechanisms

  Sealing mechanisms are essential in preventing the leakage of gases, liquids, or steam. They also protect the environment inside the tank. Mixing tank seals may include elastomeric seals, gland packing, or lip seals.

• Fittings and accessories

  10 l mixing tanks have different accessories and fittings. Some include sampling ports, valves, drain valves, manholes, pressure gauges, and temperature gauges. These components offer utility, functionality, and safe operation.

• Cleaning

  Regular cleaning is essential to prevent contamination and maintain product integrity. Depending on the tank's material, suppliers may use a combination of cleaning solutions and sanitary practices. Avoid harsh chemicals that damage the tank.

• Inspections

  Check the tank regularly and look for signs of damage, leakage, or wear. Ensure all fittings, valves, and seals function as required. When inspecting, operators may need to disassemble some tank components for a thorough check.

• Repairs

  Use the manufacture's recommended repair procedures and replacement parts if damage occurs. Depending on the damage's severity, operators may need to seek professional assistance. Ensure repair personnel have the relevant experience and skills.

Usage scenarios of 10 L mixing tanks

10 L mixing tanks are commonly used in industrial and manufacturing settings.

• Food production

  10 L mixing tanks are widely used in various food production, such as bakery, dairy, beverage, and condiment industries. They can be used to mix dough, ferment, blend juice, and make sauces.

• Chemical processing

  In the chemical industry, 10 L mixing tanks can be used for chemical reactions, material mixing, and production processes such as plastics, paints, and detergents.

• Pharmaceutical manufacturing

  In the pharmaceutical industry, mixing tanks are used to prepare medicines, mix raw materials, and control quality. They need to meet strict hygienic and quality standards.

• Cosmetic production

  Mixing tanks are also used in cosmetic manufacturing. Mixing tanks can help manufacturers prepare products like creams, lotions, etc., maintain consistency, and ensure product quality.

• Biotechnology

  In the field of biotechnology, mixing tanks play an important role. For instance, anaerobic fermentation tanks are used in fermentation processes to produce biofuels, pharmaceuticals, etc.

• Laboratories

  In laboratory settings, 10 L mixing tanks can be used for experimental research, sample preparation, and small-scale production. They provide flexible and controllable mixing solutions.

How to choose 10 l mixing tanks

Selecting an appropriate mixing tank is essential for the success of an operation. Here are some factors to consider when choosing a mixing vessel.

• Intended Application

  Mixing tanks are designed to mix, hold, and disperse liquids; however, different types of mixing tanks serve different purposes. Please choose a mixing vessel that is suitable for a buyer's liquids and intended use.

• Construction Material

  The type of material used to make a mixing tank will impact the quality of the liquid being mixed and the durability of the tank. Mixing tanks can be made with stainless steel, carbon steel, plastic, or fiberglass. For corrosive liquids, opt for a mixing tank made with fiberglass or plastic.

• Mixing Mechanism

  Consider the type of mixing that will be done in the tank and choose the appropriate mixing mechanism. There are various mixing mechanisms like agitators, stirrers, and just that can be used in the tank. Each of the mechanisms is suitable for a specific type of liquid viscosity.

• Customs Solutions

  In some cases, standard mixing tanks will not meet a buyer's needs, and custom tank solutions must be considered. Many manufacturers offer custom tank solutions so that buyers can get a tank that is made to their specifications. When considering custom tank solutions, it is important to choose a manufacturer with experience and a good reputation.

10 l mixing tank FAQ

Q1: What is the difference between a stirrer and a mixer in a mixing tank?

A1: A mixing tank's stirrer and mixer have different purposes. A stirrer is used to move liquids and assist in the distribution of heat and other similar factors. On the other hand, a mixer combines two separate components to create a homogeneous mixture.

Q2: What are the types of mixers in a mixing tank?

A2: There are four primary types of mixers commonly found in mixing tanks. The first is an impeller, which uses a rotating blade to push liquid downward and subsequently create an upward flow of mixed liquid. The second is a turbine, which has horizontally mounted discs with vertical spaced blades that develop high shears and moderate turbulence to mix liquids. The third is a colloid, which is used to suspend solids or homogeneously mix liquids and involves passing the mixture through a high-speed rotor stator assembly. Lastly, a blender is used to create high shears and can be combined with turbines or impulsion discs.

Q3: What is the power consumption of a mixing tank?

A3: The power consumption of a mixing tank varies depending on the product being mixed and the type of mixer used in the tank. Generally, mixing tanks consume a combined total of 20 - 25% of a facility's power.

Q4: What are the qualities to consider in a mixing tank?

A4: Viscosity, density, and specific gravity are mixing tank qualities one should pay attention to